AM Solutions S1
Shot Blasting Multi-Talent For Post Processing of Additively Manufactured (3D Printed) Eyewear
Additive Manufacturing in the Eyewear market poses new challenges for post-processing.
Partnering with AM Solutions, a brand of Rösler Group, Haug provides a range of suitable machinery and media.
S1, your solution for cleaning, smoothing and homogenizing of powder bed-based polymer printed eyewear parts (SLS) in just one system.
It complements the use of HBR or HBFE machines for grinding. A perfect line-up for cleaning, grinding and smoothing of printed eyewear parts.
Your advantages
- 2-in-1 solution with easy blast media exchange
- Blast media conditioning system for best and consistent quality of media
- Cyclone powered, automatic (rotating basket or manual mode) machine
Additive Manufacturing in Eyewear
Additive manufacturing places itself next to traditional production methods as an additional technology for eyeglass frame making. The specific manufacturing process poses new challenges for post-processing, for example, a much rougher unmachined surface as well as more complex geometries, which make smoothing and polishing much more difficult.
Partnering with AM Solutions, a brand of Rösler Group, Haug provides a range of machinery and media that are specifically suitable for 3D post-processing of plastic and metal components. Most commonly found plastics involved in the eyewear market are PA-12 or PA-6 (SLS), for which we have adequate solutions. Through our scientific approach, testing on your eyewear workpieces, we guarantee stable and repeatable results to be implemented in your workshops.
Our Approach
In addition to the S1 shot blasting multi-talent, our portfolio includes a range of HBR (rotary vibrators) and HBFE (high energy disc finishing) machines, which are suitable for additional finishing steps of your parts. Our eyewear-specific media can achieve your desired surface level, at no compromises.
Thanks to our collaboration with AM Solutions, we are able to assist and consult along the complete process chain of additive manufacturing of your eyeglass components. A dedicated testing facility in Germany is at your disposal for scientific research operating under strict confidentiality.
Dimensions of machine (incl. filter) | 1,925 x 1,434 x 2,060 mm (w x d x h) |
Dimensions of blast chamber 1,050 x 1,150 x 960 mm (w x d x h) | Dimensions of blast chamber 1,050 x 1,150 x 960 mm (w x d x h) |
Number of blasting nozzles 2 x 4mm Ø | 2 x 4mm Ø |
Dimension of rotating basket | Ø 400 - 650 mm |
Noise level | Noise level ≤ 78dB(A) |
Weight (net) | 1,450 kg |
Supply voltage standard | 400 V, 50 Hz, 3Ph/N/PE*, CEE32A connector |
Control voltage | 24 V DC |
Compressed air | 6 bar, 3/4 inch supply line, safety compressor coupling on hose nozzle, ø = 25 mm |
Compressed air volume | Compressed air volume 102 m³/h |
Transport | Forklift, pallet truck, liftable by crane |
Dimensions of workpiece tray | 880 x 365 mm |
Usable volume basket | 2-25 Liter |
Min. size | 5 x 5 x 5 mm |
Max. size blasting by hand | Max. size blasting by hand 400 x 350 x 250 mm |
Max. size in rotary basket | 300 x 200 x 150 mm |
Basket capacity (automatic mode) | Approx. 30-50 fronts or 60-100 temples (depending on geometry) |
Key features
In addition to automatic - or optionally manual - blasting, the S1 enables automated and effective removal of excess powder after the printing process and provides a homogeneous surface finish.
The even rotation of the workpieces during the machining process ensures a surface-friendly and reproducible blasting result.
The ergonomic design combined with a process-optimized nozzle setup for automatic operation rounds off the overall package.
Thanks to its compact and robust design, the all-rounder can be easily integrated into any production environment and offers maximum reproducibility and traceability as well as cost efficiency with consistently high quality.
Characteristics
- 2-in-1 Solution for cleaning and surface finishing with easy blast media exchange
- Improved basket design for optimal distribution and tumbling of the parts
- Specially developed wear protection lining made of non-staining anti-static polyurethane
- ATEX conformity
- Ergonomic and safe machine operation
- Quick changeover from manual to automatic processing
- Automatically swiveling blast nozzles for contamination-free loading and unloading
- Movable tumbling basket allows for easy loading and unloading through the large front door. Even in the loading position the basket remains completely within the blast chamber to prevent powder spillage.
- Media conditioning system for maintaining consistent blast media quality and sizing
- Industry leading process monitoring and visualization thanks to state-of-the-art software and hardware
- Specifically developed for polymer powder bed based technologies
- Software controlled process automation with up to 30 recipes
- Optimized air flow for minimum powder deposits in the blast chamber
Would you like to know more?
Your F.W. Haug sales reps will be happy to answer any questions you may have. Get in touch with us through our contact form and we shall get back to you as soon as possible.